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ENERGYID 360210

Gas Turbine Emissions Rake

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Submitted by

  • Additive Companion
    Additive Companion
Industry
Energy
Year
2023
Country
United Kingdom

Summary

The implementation of Additive Manufacturing (AM) has resulted in the creation of an aerodynamic sensor housing featuring a complex internal structure. It also consolidates over 12 individual parts into a single component, thereby reducing the number of inspections required. This application of AM has not only enhanced efficiency but also streamlined the manufacturing process.

Project Gallery

Technology Details

Printer Technology
DMLS
Printer Category
Powder Bed Fusion
Material
Inconel Alloy
Material Type
Inconel Alloy
Feedstock Form
Powder
Finishing
Sand Blasted

Process Steps

Printer category: Powder Bed Fusion

  1. 1
    Step 1Design
    Design Software
    • Fusion 360 (with Netfabb)
  2. 2
    Step 2Printing
    Technology

Application Profile

Cost per Part

€€€€€

€500 plus

Indicative single unit production cost at time of manufacture.

Complexity

Highly Complex

Demands advanced, expert-level skill and deep technical expertise.

Product Type

Component

Project Field

Industrial

Sustainability Rating

★★☆

Can depend on fossil fuels and high energy use, but allows unconsumed material to be directly reused for printing without reprocessing, significantly reducing manufacturing waste. This rating relates to the technology type only. The design, purpose and longevity of the entire object can offset any of the technology type's negative sustainability credentials.

Software

Fusion 360 (with Netfabb)

User Level

Professional

Key Advantages

Part Consolidation

Points of Interest

Internal Channels

Recognition

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